Eaton 93PM Installation Guide

Eaton 93PM UPS P-16400024930-200 kWUser's and Installation Guide

2 30-200 kW P-164000249User's and Installation Guide Revision 2WARNING• The UPS is powered by its own energy source (batteries). The output termi

P-164000249 30-200 kW 3Revision 2 User's and Installation GuideCAUTION• Installation or servicing should be performed by qualified service person

4 30-200 kW P-164000249User's and Installation Guide Revision 2• EMC Directive 2004/108/ECDeclaration of conformity with UPS harmonised standards

P-164000249 30-200 kW 5Revision 2 User's and Installation GuideWARNINGHydrogen and oxygen gases are emitted from batteries into the surrounding a

6 30-200 kW P-164000249User's and Installation Guide Revision 2Figure 1-2: WEEE symbolThis symbol indicates that you should not dis-card waste el

P-164000249 30-200 kW 7Revision 2 User's and Installation Guide• Regional locations and telephone numbers• A question about any of the informatio

8 30-200 kW P-164000249User's and Installation Guide Revision 22 Introduction to Eaton UPSThe Eaton® 93PM uninterruptible power supply (UPS) is a

P-164000249 30-200 kW 9Revision 2 User's and Installation GuideFigure 2-1: Eaton 93PM UPS2.1 Looking inside the UPS systemThe system level static

10 30-200 kW P-164000249User's and Installation Guide Revision 2The 30-50 kW 93PM UPS includes a 50 kW rated static bypass section, one UPM power

P-164000249 30-200 kW 11Revision 2 User's and Installation GuideFigure 2-2: 93PM 50 kW UPS wiring diagram

12 30-200 kW P-164000249User's and Installation Guide Revision 2In the 80-200 kW units, the UPM power modules are paralleled internally. These un

P-164000249 30-200 kW 13Revision 2 User's and Installation GuideThe rectifier input switch and battery breaker are available as standard for the

14 30-200 kW P-164000249User's and Installation Guide Revision 2Internal relay contactsFigure 2-4: Path of current through the UPS in double conv

P-164000249 30-200 kW 15Revision 2 User's and Installation Guide2.2.1.2 Energy Saver System modeIn ESS mode the UPS safely provides mains current

16 30-200 kW P-164000249User's and Installation Guide Revision 2Internal relay contactsBattery breakerFigure 2-6: Path of current through the UPS

P-164000249 30-200 kW 17Revision 2 User's and Installation GuideNOTEThe critical load is not protected while the UPS is in Bypass mode.Internal r

18 30-200 kW P-164000249User's and Installation Guide Revision 22.3.1 Advanced Battery ManagementAdvanced Battery Management technology uses soph

P-164000249 30-200 kW 19Revision 2 User's and Installation Guide2.5 Options and accessoriesContact an Eaton sales representative for information

20 30-200 kW P-164000249User's and Installation Guide Revision 21. Maintenance Bypass Switch (MBP)2. Maintenance Isolation Switch (MIS)Figure 2-8

P-164000249 30-200 kW 21Revision 2 User's and Installation Guide1. Bypass Input Breaker (BIB)2. Maintenance Isolation Switch (MIS)3. Maintenance

Eaton 93PM UPS30-200 kWUser's and Installation Guide

22 30-200 kW P-164000249User's and Installation Guide Revision 22.5.2 Top air exhaust kitThe top air exhaust kit is used to direct the UPS coolin

P-164000249 30-200 kW 23Revision 2 User's and Installation Guide2.7 Basic system configurationsUPS power ratingThe maximum attainable UPS system

24 30-200 kW P-164000249User's and Installation Guide Revision 230-50 kW 80-100 kW 120-150 kW 160-200 kWRectifier input switch IS Standard Option

P-164000249 30-200 kW 25Revision 2 User's and Installation Guide3 UPS installation plan and unpackingUse the following basic sequence of steps to

26 30-200 kW P-164000249User's and Installation Guide Revision 2Failure to follow guidelines may void your warranty.The UPS equipment operating e

P-164000249 30-200 kW 27Revision 2 User's and Installation Guide30-50 kW 80-200 kWFrom top of cabinet 500 mm 800 mmFrom front of cabinet 900 mm 9

28 30-200 kW P-164000249User's and Installation Guide Revision 2Rating Heat rejection (BTU/h x 1000) Heat rejection (kW)30 kW 4.30 1.340 kW 5.73

P-164000249 30-200 kW 29Revision 2 User's and Installation GuideFigure 3-3: 93PM 160-200 kW UPS dimensionsFigure 3-4: Eaton 93PM 80-150 kW UPS To

30 30-200 kW P-164000249User's and Installation Guide Revision 2Figure 3-5: Eaton 93PM 200 kW UPS Top air exhaust kit dimensions3.2.2 UPS system

P-164000249 30-200 kW 31Revision 2 User's and Installation Guide• The bypass feed into this equipment uses four wires. The rectifier feed into th

IMPORTANT SAFETY INSTRUCTIONSSAVE THESE INSTRUCTIONSThis manual contains important instructions that you should follow during installation and mainten

32 30-200 kW P-164000249User's and Installation Guide Revision 2RatedpowerRatedvoltageRectifierinputRatedcurrentRectifierinputMax.currentUPSOutpu

P-164000249 30-200 kW 33Revision 2 User's and Installation GuideTerminal function Terminal Function Tightening torque NmAC input to UPSrectifierX

34 30-200 kW P-164000249User's and Installation Guide Revision 23.2.3 UPS system interface wiring preparationControl wiring for features and opti

P-164000249 30-200 kW 35Revision 2 User's and Installation GuideNOTEThe UPS cabinet is heavy. If unpacking instructions are not closely followed,

36 30-200 kW P-164000249User's and Installation Guide Revision 24 UPS system installationThe customer has to supply the wiring to connect the UPS

P-164000249 30-200 kW 37Revision 2 User's and Installation Guide13. When all wiring is complete, reinstall safety shield panels removed in previo

38 30-200 kW P-164000249User's and Installation Guide Revision 2Figure 4-2: 93PM 80-150 kW UPS gland plate and connector locations

P-164000249 30-200 kW 39Revision 2 User's and Installation GuideFigure 4-3: 93PM 160-200 kW UPS gland plate and connector locationsTop cable acce

40 30-200 kW P-164000249User's and Installation Guide Revision 2Figure 4-4: 93PM 30-150 kW Top cable access kit4.2 Battery system installationThi

P-164000249 30-200 kW 41Revision 2 User's and Installation Guide4.3 Installing UPS external battery cabinet and batterypower wiringFor the 93PM p

P-164000249 30-200 kW iRevision 2 User's and Installation GuideContents1 Safety instructions...

42 30-200 kW P-164000249User's and Installation Guide Revision 2Figure 4-5: 93PM battery cabinet (EBC-S)

P-164000249 30-200 kW 43Revision 2 User's and Installation GuideFigure 4-6: 93PM battery cabinet (EBC-L)

44 30-200 kW P-164000249User's and Installation Guide Revision 2Figure 4-7: UPS cabinet through holesA DC-rated circuit breaker within each cabin

P-164000249 30-200 kW 45Revision 2 User's and Installation Guide8. If multiple cabinets are to be used, repeat the steps to the rest of the cabin

46 30-200 kW P-164000249User's and Installation Guide Revision 2Figure 4-8: Connections of the EPO switchFrom remote EPO switch To customer inter

P-164000249 30-200 kW 47Revision 2 User's and Installation Guide4.5.2 Battery breaker wiring interfaceWhen using the original accessory battery c

48 30-200 kW P-164000249User's and Installation Guide Revision 24.6 Wiring parallel 93PM UPS systemsThe outputs of multiple 93PM UPS systems can

P-164000249 30-200 kW 49Revision 2 User's and Installation GuideMOB’sModule Output Breakers (MOBs) allow the output of the UPS to be disconnected

50 30-200 kW P-164000249User's and Installation Guide Revision 24.6.2 Control signals overviewTwo controls signals (External CAN Network, Bypass

P-164000249 30-200 kW 51Revision 2 User's and Installation GuideFigure 4-11: Simplified CAN and Pull-Chain wiring for parallel UPS systemNOTEThis

ii 30-200 kW P-164000249User's and Installation Guide Revision 26.1.1 Control panel...

52 30-200 kW P-164000249User's and Installation Guide Revision 2Figure 4-13: CAN and Pull-Chain wiring for parallel UPS without MOBsNOTENC and NO

P-164000249 30-200 kW 53Revision 2 User's and Installation Guide5 Communication interfacesThis section describes the communication features of th

54 30-200 kW P-164000249User's and Installation Guide Revision 2Figure 5-2: Network Card-MS• PX Gateway CardProvides remote monitoring through a

P-164000249 30-200 kW 55Revision 2 User's and Installation GuideFigure 5-4: Relay Card-MS• Network and MODBUS Card - MSProvides remote monitoring

56 30-200 kW P-164000249User's and Installation Guide Revision 2Figure 5-6: Industrial Relay Card-MS5.2 Intelligent Power SoftwareIntelligent Pow

P-164000249 30-200 kW 57Revision 2 User's and Installation GuideNOTEContacts should not be operated in excess of 30 VAC (RMS) and 30 VDC at 5 A m

58 30-200 kW P-164000249User's and Installation Guide Revision 26 UPS operating instructionsThis section describes how to operate the UPS.NOTEBef

P-164000249 30-200 kW 59Revision 2 User's and Installation GuideFigure 6-1: Parts of the displayThe display consists of the following parts:• A:

60 30-200 kW P-164000249User's and Installation Guide Revision 26.1.2 Status indicatorsThe four symbols below the display are status indicators.

P-164000249 30-200 kW 61Revision 2 User's and Installation Guide6.1.3 System eventsWhen the UPS system is running in Double conversion mode, it c

P-164000249 30-200 kW iiiRevision 2 User's and Installation GuideList of FiguresFigure 1-1: Recycling batteries symbol...

62 30-200 kW P-164000249User's and Installation Guide Revision 2Main menu Submenu FunctionsUPS module map Module map shows the statusof each UPM.

P-164000249 30-200 kW 63Revision 2 User's and Installation Guide1.Press the lock button in the upper right corner of the screen.2. Type your pa

64 30-200 kW P-164000249User's and Installation Guide Revision 26.4.2 Starting the UPS system in Bypass modeIf the inverter output of the UPS is

P-164000249 30-200 kW 65Revision 2 User's and Installation Guide6.4.4 Transfer from Bypass to Double conversion modeTo transfer the critical load

66 30-200 kW P-164000249User's and Installation Guide Revision 26.4.7 UPS system and critical load shutdownTo perform maintenance or service on t

P-164000249 30-200 kW 67Revision 2 User's and Installation Guide3.To restart the UPS system, follow the procedure in Chapter 6.4.1 Starting the U

68 30-200 kW P-164000249User's and Installation Guide Revision 26.5.3 Enabling and disabling the battery chargerTo turn the battery charger on or

P-164000249 30-200 kW 69Revision 2 User's and Installation Guide4. On the UPM control screen, select Shut down module.6.7 Using the Remote Emerge

70 30-200 kW P-164000249User's and Installation Guide Revision 2NOTEThe integral MBS and Static Bypass need to supplied by the same source.To tur

P-164000249 30-200 kW 71Revision 2 User's and Installation Guide6.9 Turning UPS from mechanical bypass to doubleconversion modeTo turn the UPS ba

iv 30-200 kW P-164000249User's and Installation Guide Revision 2List of TablesTable 2-1: UPS configurations...

72 30-200 kW P-164000249User's and Installation Guide Revision 27 UPS maintenanceThe components inside the UPS cabinet are secured to a sturdy me

P-164000249 30-200 kW 73Revision 2 User's and Installation Guide7.2 Performing preventive maintenanceThe UPS system requires very little preventi

74 30-200 kW P-164000249User's and Installation Guide Revision 2NOTEWork on energized circuit must be performed only by authorized personnel.7.2.

P-164000249 30-200 kW 75Revision 2 User's and Installation GuideDANGERHAZARDOUS MATERIALS. Batteries may contain HIGH VOLTAGES, and CAUSTIC, TOXI

76 30-200 kW P-164000249User's and Installation Guide Revision 28 Technical dataFor complete technical specification, contact your Eaton represen

P-164000249 30-200 kW 77Revision 2 User's and Installation Guide8.2 UPS system inputRated input voltageVoltage tolerance, (Rectifier input)Voltag

78 30-200 kW P-164000249User's and Installation Guide Revision 2Total voltage harmonic distortion100 % linear load100 % non-linear load< 1 %&l

P-164000249 30-200 kW 79Revision 2 User's and Installation GuideBattery quantity 30-50 kW units: 36 blocks, 216 cells per battery string80-200 kW

80 30-200 kW P-164000249User's and Installation Guide Revision 2Ambient service temperature range, (UPS) From +5 °C to +40 °C*No output power der

P-164000249 30-200 kW 81Revision 2 User's and Installation Guide9 WarrantyThe product is warranted against defects in materials and workmanship f

P-164000249 30-200 kW 1Revision 2 User's and Installation Guide1 Safety instructionsIMPORTANT SAFETY INSTRUCTIONSSAVE THESE INSTRUCTIONSThis manu

82 30-200 kW P-164000249User's and Installation Guide Revision 210 Installation checklistAll packing materials and restraints have been removed f

P-164000249 30-200 kW 83Revision 2 User's and Installation GuideJumper is installed on EPO between pins 1 and 2 if EPO is used in the NC configur

84 30-200 kW P-164000249User's and Installation Guide Revision 211 APPENDIX A: User settingsThe UPS has the following settings that are user modi

P-164000249 30-200 kW 85Revision 2 User's and Installation GuideSetting DescriptionConfig P/W level 2 Change the level 2 password. The default va