Eaton SPI9000 User Manual

9000X AF Drives User Manual May 2011Supersedes June 2009

9000X AF Drivesviii 9000X AF Drives MN04001004E—May 2011 www.eaton.comSafetyDefinitions and SymbolsWARNINGThis symbol indicates high voltage. It

Troubleshooting Charts Using Fault Codes90 9000X AF Drives MN04001004E—May 2011 www.eaton.comF8—System FaultF8F8?NoYesReset the fault and start

Troubleshooting Charts Using Fault Codes9000X AF Drives MN04001004E—May 2011 www.eaton.com 91F9—UndervoltageF9ParametersettingsOK?NoYesCheck par

Troubleshooting Charts Using Fault Codes92 9000X AF Drives MN04001004E—May 2011 www.eaton.comF10—Input Line SupervisionF10MainsOK?NoYesMeasureme

Troubleshooting Charts Using Fault Codes9000X AF Drives MN04001004E—May 2011 www.eaton.com 93F11—Output Phase SupervisionF11ConnectionsOK?NoYesC

Troubleshooting Charts Using Fault Codes94 9000X AF Drives MN04001004E—May 2011 www.eaton.comF12—Brake Chopper SupervisionF12CircuitOK?NoYesYesC

Troubleshooting Charts Using Fault Codes9000X AF Drives MN04001004E—May 2011 www.eaton.com 95F13—Frequency Converter Under TemperatureF13Value V

Troubleshooting Charts Using Fault Codes96 9000X AF Drives MN04001004E—May 2011 www.eaton.comF14—Frequency Converter Over TemperatureF14?NoYesCl

Troubleshooting Charts Using Fault Codes9000X AF Drives MN04001004E—May 2011 www.eaton.com 97F15—Motor StalledF15?NoYesNoMeasured current =Monit

Troubleshooting Charts Using Fault Codes98 9000X AF Drives MN04001004E—May 2011 www.eaton.comF16—Motor Over TemperatureF16Temperature higherthan

Troubleshooting Charts Using Fault Codes9000X AF Drives MN04001004E—May 2011 www.eaton.com 99F17—Motor Under Load(I) Measured =(I) Monitored?Yes

Overview9000X AF Drives MN04001004E—May 2011 www.eaton.com 1OverviewThis chapter describes the purpose and contents of this manual, the receivin

Troubleshooting Charts Using Fault Codes100 9000X AF Drives MN04001004E—May 2011 www.eaton.comF22—Param FaultF24—Counter Fault F25—Microprocesso

Troubleshooting Charts Using Fault Codes9000X AF Drives MN04001004E—May 2011 www.eaton.com 101F31—IGBT Temperature (Hardware)F31Parametersetting

Troubleshooting Charts Using Fault Codes102 9000X AF Drives MN04001004E—May 2011 www.eaton.comF32—Fan CoolingF32FaninverterOK?NoYesYesCheck fan

Troubleshooting Charts Using Fault Codes9000X AF Drives MN04001004E—May 2011 www.eaton.com 103F36—Control UnitF37—Device ChangeF38—Device Added

Troubleshooting Charts Using Fault Codes104 9000X AF Drives MN04001004E—May 2011 www.eaton.comF40—Device UnknownF40?NoYesPower up the unitFaulty

Troubleshooting Charts Using Fault Codes9000X AF Drives MN04001004E—May 2011 www.eaton.com 105F41—IGBT TemperatureF41ParametersettingsOK?NoYesYe

Troubleshooting Charts Using Fault Codes106 9000X AF Drives MN04001004E—May 2011 www.eaton.comF42—Brake Resistor Over TemperatureF42Is it possib

Troubleshooting Charts Using Fault Codes9000X AF Drives MN04001004E—May 2011 www.eaton.com 107F44—DevParChangeF44Use oldparameters?YesNoCopy par

Troubleshooting Charts Using Fault Codes108 9000X AF Drives MN04001004E—May 2011 www.eaton.comF45—DevParAddedF50—Analog Input Iin <4 mAF45Res

Troubleshooting Charts Using Fault Codes9000X AF Drives MN04001004E—May 2011 www.eaton.com 109F51—External FaultActual status =Monitored status?

Overview2 9000X AF Drives MN04001004E—May 2011 www.eaton.comOpen SVX9000/SPX9000 Catalog NumbersSVX9000/SPX9000 AF Drive Catalog Numbering Syste

Troubleshooting Charts Using Fault Codes110 9000X AF Drives MN04001004E—May 2011 www.eaton.comF52—Keypad Communication FaultF26?NoYesPlug in a f

Spare Parts9000X AF Drives MN04001004E—May 2011 www.eaton.com 111Spare PartsSeries Option Board Kits The 9000X Series drives can accommodate a w

Spare Parts112 9000X AF Drives MN04001004E—May 2011 www.eaton.comOption Board Kits, continued NotesAI = Analog Input; AO = Analog Output, DI =

Spare Parts9000X AF Drives MN04001004E—May 2011 www.eaton.com 113Johnson Controls Metasys N2 Network Communications The OPTC2 fieldbus board pro

Spare Parts114 9000X AF Drives MN04001004E—May 2011 www.eaton.comDrive OptionsControl Panel OptionsControl Panel Factory Options Factory Install

Spare Parts9000X AF Drives MN04001004E—May 2011 www.eaton.com 115Spare Units and Replacement Parts for 9000X Drives9000X Spare Units 208–240VRep

Spare Parts116 9000X AF Drives MN04001004E—May 2011 www.eaton.comReplacement Parts—9000X Drives, 208–240V, continued Notes5 hp IL only; has no

Spare Parts9000X AF Drives MN04001004E—May 2011 www.eaton.com 117FR4–FR9, 380–500VReplacement Parts—FR4–FR9 9000X Drives, 380–500V NotesIL only

Spare Parts118 9000X AF Drives MN04001004E—May 2011 www.eaton.comReplacement Parts—FR4–FR9 9000X Drives, 380–500V, continued NotesIL only; has

Spare Parts9000X AF Drives MN04001004E—May 2011 www.eaton.com 119FR10–FR12, 380–500VReplacement Parts—FR10–FR12 9000X Drives, 380–500VNotesRect

Mounting9000X AF Drives MN04001004E—May 2011 www.eaton.com 3MountingThe SVX9000/SPX9000 drive may be mounted side-by-side or stacked vertically,

Spare Parts120 9000X AF Drives MN04001004E—May 2011 www.eaton.comReplacement Parts—FR10–FR12 9000X Drives, 380–500V, continued NotePP00060 capa

Spare Parts9000X AF Drives MN04001004E—May 2011 www.eaton.com 121FR6–FR9, 525–690VReplacement Parts—FR6–FR9 9000X Drives, 525–690VNotesIL only;

Spare Parts122 9000X AF Drives MN04001004E—May 2011 www.eaton.comReplacement Parts—FR6–FR9 9000X Drives, 525–690V, continued NotesIL only; has

Spare Parts9000X AF Drives MN04001004E—May 2011 www.eaton.com 123FR10–FR12, 525–690VReplacement Parts—FR10–FR12 9000X Drives, 525–690V NotesRec

Spare Parts124 9000X AF Drives MN04001004E—May 2011 www.eaton.comReplacement Parts—FR10–FR12 9000X Drives, 525–690V, continued Power ModuleCatal

Eaton CorporationElectrical Sector1111 Superior Ave.Cleveland, OH 44114United States877-ETN-CARE (877-386-2273)Eaton.com©2011 Eaton CorporationAll Rig

Mounting4 9000X AF Drives MN04001004E—May 2011 www.eaton.comEnvironmental RequirementsEnsure that the environment meets the requirements listed

Power Wiring9000X AF Drives MN04001004E—May 2011 www.eaton.com 5Power WiringGuidelinesTo ensure proper wiring, use the following guidelines:●Use

Power Wiring6 9000X AF Drives MN04001004E—May 2011 www.eaton.comUL Compatible Cable Selection and InstallationUse only copper wire with temperat

Power Wiring9000X AF Drives MN04001004E—May 2011 www.eaton.com 740°C Cable and Fuse Sizes—480V Ratings, continued 40°C Cable and Fuse Sizes—575V

Power Wiring8 9000X AF Drives MN04001004E—May 2011 www.eaton.comCable and Bus Bar Sizes, SPX FR10–FR12—480V Ratings Cable and Bus Bar Sizes, SPX

Power Wiring9000X AF Drives MN04001004E—May 2011 www.eaton.com 9Cable and Bus Bar Sizes, SPX FR10–FR12—575V Ratings Cable and Bus Bar Sizes, SPX

Power Wiring10 9000X AF Drives MN04001004E—May 2011 www.eaton.comUL Compatible Cable Selection and Installation with BreakerUse only copper wire

Power Wiring9000X AF Drives MN04001004E—May 2011 www.eaton.com 11Cable and Breaker  Sizes—480V Ratings, continuedCable and Breaker  Sizes—575V

Power Wiring12 9000X AF Drives MN04001004E—May 2011 www.eaton.comPower Connection Tightening Torque Installation Instructions1. Strip the motor

Power Wiring9000X AF Drives MN04001004E—May 2011 www.eaton.com 13Cable Stripping Lengths for Power and Motor CablesPower and Motor Cable Strippi

Power Wiring14 9000X AF Drives MN04001004E—May 2011 www.eaton.com9. Attach the wiring plate with the screws provided. Ensure that no wires are t

Power Wiring9000X AF Drives MN04001004E—May 2011 www.eaton.com 15Principle Wiring Diagram of SVX9000/SPX9000 Power Unit, FR7 and FR8Note: When u

Power Wiring16 9000X AF Drives MN04001004E—May 2011 www.eaton.comPrinciple Wiring Diagram of SVX9000/SPX9000 Power Unit, FR9 to FR10The dotted l

Power Wiring9000X AF Drives MN04001004E—May 2011 www.eaton.com 17Power and Motor Wiring TerminalsFrame Size: FR4 (230V, 3/4–3 hp and 480V, 1–5 h

Power Wiring18 9000X AF Drives MN04001004E—May 2011 www.eaton.comFrame Size: FR6 (230V, 10–15 hp, 480V, 20–30 hp and 575V, 2–25 hp)Frame Size: F

Power Wiring9000X AF Drives MN04001004E—May 2011 www.eaton.com 19Frame Size: FR8 (480V, 75–125 hp and 575V, 50–75 hp) Frame Size: FR9 (480V, 150

9000X AF Drives 9000X AF Drives MN04001004E—May 2011 www.eaton.com i Disclaimer of Warranties and Limitation of Liability The information, re

Power Wiring20 9000X AF Drives MN04001004E—May 2011 www.eaton.comChecking the Cable and Motor Insulation1. Check the motor cable insulation as f

Control Wiring9000X AF Drives MN04001004E—May 2011 www.eaton.com 21Control WiringGeneral InformationThe control unit of the SVX9000/SPX9000 cons

Control Wiring22 9000X AF Drives MN04001004E—May 2011 www.eaton.comControl Wiring InstructionsNote: For ease of access, the option board termina

Control Wiring9000X AF Drives MN04001004E—May 2011 www.eaton.com 23Control Wiring DetailsWiring Option Board A9Option Board A9 Wiring Diagram201

Control Wiring24 9000X AF Drives MN04001004E—May 2011 www.eaton.comOption Board A9 Terminal Descriptions Terminal Signal Description and Paramet

Control Wiring9000X AF Drives MN04001004E—May 2011 www.eaton.com 25Option Board A9 Jumper Location and SettingsCMB and CMA InternallyConnected a

Control Wiring26 9000X AF Drives MN04001004E—May 2011 www.eaton.comWiring Option Board A2Option Board A2 Wiring DiagramOption Board A2 Terminal

Control Wiring9000X AF Drives MN04001004E—May 2011 www.eaton.com 27Inverting the Digital Input SignalThe active signal level depends on which po

Menu Information28 9000X AF Drives MN04001004E—May 2011 www.eaton.comMenu InformationKeypad OperationKeypad and DisplayLCD Status Indicators Ind

Menu Information9000X AF Drives MN04001004E—May 2011 www.eaton.com 29LED Status Indicators, continuedNavigation Buttons Indicator Descriptionloc

9000X AF Drives ii 9000X AF Drives MN04001004E—May 2011 www.eaton.com Support Services The goal of Eaton is to ensure your greatest possible s

Menu Information30 9000X AF Drives MN04001004E—May 2011 www.eaton.comMenu NavigationNavigation Tips●To navigate within one level of a menu, use

Menu Information9000X AF Drives MN04001004E—May 2011 www.eaton.com 31Main MenuThe data on the control keypad are arranged in menus and submenus.

Menu Information32 9000X AF Drives MN04001004E—May 2011 www.eaton.comParameter Menu (M1)The Parameter Menu is a single or multi-level menu depen

Menu Information9000X AF Drives MN04001004E—May 2011 www.eaton.com 33Keypad Control Menu (M2)In the Keypad Control Menu, you can set the frequen

Menu Information34 9000X AF Drives MN04001004E—May 2011 www.eaton.comActive Faults Menu (M3)When a fault occurs, the SVX9000/SPX9000 stops. The

Menu Information9000X AF Drives MN04001004E—May 2011 www.eaton.com 35Fault Types Fault Time Data NotesReal-time record. If real-time is set, T.

Menu Information36 9000X AF Drives MN04001004E—May 2011 www.eaton.comFault History Menu (M4)All faults are stored in the Fault History Menu, whi

Menu Information9000X AF Drives MN04001004E—May 2011 www.eaton.com 37System Menu ParametersSystem Menu Copy Parameter Options (S5.3) The paramet

Menu Information38 9000X AF Drives MN04001004E—May 2011 www.eaton.comSystem Menu Parameter Comparison Options (S5.4)Security Menu Parameter Opti

Menu Information9000X AF Drives MN04001004E—May 2011 www.eaton.com 39Keypad Settings (S5.6)There are five parameters (Default Page to Backlight

9000X AF Drives 9000X AF Drives MN04001004E—May 2011 www.eaton.com iii Table of Contents SAFETY Definitions and Symbols . . . . . . . . . .

Menu Information40 9000X AF Drives MN04001004E—May 2011 www.eaton.comHardware Settings (S5.7)The Hardware Settings submenu (S5.7) provides param

Menu Information9000X AF Drives MN04001004E—May 2011 www.eaton.com 41System Information (S5.8)This section contains hardware and software inform

Menu Information42 9000X AF Drives MN04001004E—May 2011 www.eaton.comApplication Information Hardware Information Expander Board Information S5.

Menu Information9000X AF Drives MN04001004E—May 2011 www.eaton.com 43Expander Board Menu (M6)The Expander Board Menu makes it possible for the u

Menu Information44 9000X AF Drives MN04001004E—May 2011 www.eaton.comMonitoring Menu (M7)The Monitoring Menu items are meant for viewing paramet

Menu Information9000X AF Drives MN04001004E—May 2011 www.eaton.com 45Operate Menu (M8)The Operate Menu provides an easy-to-use method of viewing

Menu Information46 9000X AF Drives MN04001004E—May 2011 www.eaton.comStartup WizardUpon initial power up, the Startup Wizard guides the commissi

Startup9000X AF Drives MN04001004E—May 2011 www.eaton.com 47StartupSafety PrecautionsBefore startup, observe the warnings and safety instruction

Startup48 9000X AF Drives MN04001004E—May 2011 www.eaton.comSequence of Operation to Commission an Induction Motor1. Read and follow all safety

Startup9000X AF Drives MN04001004E—May 2011 www.eaton.com 4911. Perform ID Run. Setting the identification parameter to the appropriate value Par

9000X AF Drives iv 9000X AF Drives MN04001004E—May 2011 www.eaton.com Table of Contents, continued TECHNICAL DATA General . . . . . . . . .

Startup50 9000X AF Drives MN04001004E—May 2011 www.eaton.comManual Tuning of the SVX9000/SPX9000Proper tuning of the open loop speed control wil

Startup9000X AF Drives MN04001004E—May 2011 www.eaton.com 51V/f Curve Manual TuningWhen tuning the V/f curve manually (not using identification

Startup52 9000X AF Drives MN04001004E—May 2011 www.eaton.comHint for the 9000X Drive User:When zero point voltage is set correctly, run motor wi

Startup9000X AF Drives MN04001004E—May 2011 www.eaton.com 53Stator Resistance Measurement Using DC Brake at Start1. Define the DC brake current (

Startup54 9000X AF Drives MN04001004E—May 2011 www.eaton.comSlip Compensation in Open LoopThe drive uses motor torque and motor nominal RPM to c

Startup9000X AF Drives MN04001004E—May 2011 www.eaton.com 55Closed Loop Vector Control Manual Tuning (SPX9000 Only)For some non-standard motors,

Startup56 9000X AF Drives MN04001004E—May 2011 www.eaton.comFine Tuning ParametersAdjust the following parameters for optimum performance in clo

Startup9000X AF Drives MN04001004E—May 2011 www.eaton.com 57Closed Loop Current Limit633 Startup Torque, ForwardSets the startup torque for forw

Technical Data58 9000X AF Drives MN04001004E—May 2011 www.eaton.comTechnical DataGeneralThe figure below shows a block diagram of the SVX9000/SP

Technical Data9000X AF Drives MN04001004E—May 2011 www.eaton.com 59SpecificationsSVX9000/SPX9000 Drive Specifications Description SpecificationPow

9000X AF Drives 9000X AF Drives MN04001004E—May 2011 www.eaton.com v List of Figures SVX9000/SPX9000 AF Drive Catalog Numbering System . . .

Technical Data60 9000X AF Drives MN04001004E—May 2011 www.eaton.comSVX9000/SPX9000 Drive Specifications, continued Description SpecificationEnvir

Technical Data9000X AF Drives MN04001004E—May 2011 www.eaton.com 61SVX9000/SPX9000 Series Drives208–240V Power Ratings—NEMA Type 1/IP21 or NEMA

Technical Data62 9000X AF Drives MN04001004E—May 2011 www.eaton.com380–500V Power Ratings—NEMA Type 1/IP21 or NEMA Type 12/IP54 Frame Sizehp (IH

Technical Data9000X AF Drives MN04001004E—May 2011 www.eaton.com 63525–690V Power Ratings—NEMA Type 1/IP21 or NEMA Type 12/IP54 Frame Sizehp (IH

Technical Data64 9000X AF Drives MN04001004E—May 2011 www.eaton.comDimensionsApproximate Dimensions in Inches (mm)NEMA Type 1 and Type 12 Enclos

Technical Data9000X AF Drives MN04001004E—May 2011 www.eaton.com 65Approximate Dimensions in Inches (mm)NEMA Type 1 and Type 12 with Flange Kit,

Technical Data66 9000X AF Drives MN04001004E—May 2011 www.eaton.comApproximate Dimensions in Inches (mm)NEMA Type 1 with Flange Kit, FR7, and FR

Technical Data9000X AF Drives MN04001004E—May 2011 www.eaton.com 67Approximate Dimensions in Inches (mm)FR9 Enclosure Dimensions NoteBrake res

Technical Data68 9000X AF Drives MN04001004E—May 2011 www.eaton.comApproximate Dimensions in Inches (mm)FR9 with Flange Kit Enclosure Dimensions

Technical Data9000X AF Drives MN04001004E—May 2011 www.eaton.com 69Approximate Dimensions in Inches (mm)Power Unit—SPX9000 FR10–FR14SPX9000, FR1

9000X AF Drives vi 9000X AF Drives MN04001004E—May 2011 www.eaton.com List of Figures, continued AC Choke—CHK0650. . . . . . . . . . . . . .

Technical Data70 9000X AF Drives MN04001004E—May 2011 www.eaton.comApproximate Dimensions in Inches (mm)SPX9000, FR11 Open ChassisFrame Size Vol

Technical Data9000X AF Drives MN04001004E—May 2011 www.eaton.com 71Approximate Dimensions in Inches (mm)SPX9000, FR13 Open Chassis InverterNote:

Technical Data72 9000X AF Drives MN04001004E—May 2011 www.eaton.comApproximate Dimensions in Inches (mm)SPX9000, FR13 Open Chassis ConverterFR13

Technical Data9000X AF Drives MN04001004E—May 2011 www.eaton.com 73Approximate Dimensions in Inches (mm)SPX9000, FR13 Open Chassis Converter—900

Technical Data74 9000X AF Drives MN04001004E—May 2011 www.eaton.comApproximate Dimensions in Inches (mm)AC Choke—CHK065011133322219.57(497)7.88(

Technical Data9000X AF Drives MN04001004E—May 2011 www.eaton.com 75Approximate Dimensions in Inches (mm)AC Choke—CHK052032332211119.57(497)8.03(

Technical Data76 9000X AF Drives MN04001004E—May 2011 www.eaton.comApproximate Dimensions in Inches (mm)AC Choke—CHK040033322211113.78(350)9.37(

Technical Data9000X AF Drives MN04001004E—May 2011 www.eaton.com 77Approximate Dimensions in Inches (mm)AC Choke—CHK02613232321118.11(206)1.54(3

Technical Data78 9000X AF Drives MN04001004E—May 2011 www.eaton.comApproximate Dimensions in Inches (mm)Control Unit—SPX9000 FR10–FR1411.82(300)

Technical Data9000X AF Drives MN04001004E—May 2011 www.eaton.com 79Approximate Dimensions in Inches (mm)Control Unit with Star-Coupler Board, FR

9000X AF Drives9000X AF Drives MN04001004E—May 2011 www.eaton.com viiList of TablesSpace Requirements for Mounting an SVX9000/SPX9000 Drive . .

Technical Data80 9000X AF Drives MN04001004E—May 2011 www.eaton.comEMC CapabilityGeneralFor products used within the European Community (EC), th

Fault and Warning Codes 9000X AF Drives MN04001004E—May 2011 www.eaton.com 81 Fault and Warning Codes In the SVX9000/SPX9000 drive there are f

Fault and Warning Codes82 9000X AF Drives MN04001004E—May 2011 www.eaton.comFault Codes, continued Fault Code Fault Possible Cause Solution7 Sat

Fault and Warning Codes9000X AF Drives MN04001004E—May 2011 www.eaton.com 83Fault Codes, continued Fault Code Fault Possible Cause Solution29**

Troubleshooting Charts Using Fault Codes84 9000X AF Drives MN04001004E—May 2011 www.eaton.comTroubleshooting Charts Using Fault CodesUsing Fault

Troubleshooting Charts Using Fault Codes9000X AF Drives MN04001004E—May 2011 www.eaton.com 85F2—OvervoltageF2ParametersettingsOK?NoYesCheck para

Troubleshooting Charts Using Fault Codes86 9000X AF Drives MN04001004E—May 2011 www.eaton.comF3—Earth FaultF3?NoYesStart up the driveMake correc

Troubleshooting Charts Using Fault Codes9000X AF Drives MN04001004E—May 2011 www.eaton.com 87F5—Charging SwitchF5F5?NoYesReset the fault and sta

Troubleshooting Charts Using Fault Codes88 9000X AF Drives MN04001004E—May 2011 www.eaton.comF6—Emergency StopF6MeasuredvoltageOK?YesNoCheck the

Troubleshooting Charts Using Fault Codes9000X AF Drives MN04001004E—May 2011 www.eaton.com 89F7—Saturation TripF7MaincircuitOK?NoYesCheck the ma