Eaton Liquid-Cooled Drives LCX9000 User Manual

MN04005001EFor more information visit: www.eaton.com LCX9000 Liquid-Cooled Drives User Manual September 2007Supersedes January 2007

LCX9000 Liquid-Cooled Drives User Manual viii For more information visit: www.eaton.com MN04005001ESeptember 2007 Warnings, Cautions and Notices Rea

LCX9000 Liquid-Cooled Drives User Manual5-12 For more information visit: www.eaton.comMN04005001ESeptember 2007Fault TypesThe drive has four types of

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.com5-13September 2007The data available are:Table 5-9: Fault

LCX9000 Liquid-Cooled Drives User Manual5-14 For more information visit: www.eaton.comMN04005001ESeptember 2007Figure 5-10: Fault History MenuSystem M

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.com5-15September 2007Table 5-11: System Menu FunctionsCode Fu

LCX9000 Liquid-Cooled Drives User Manual5-16 For more information visit: www.eaton.comMN04005001ESeptember 2007Table 5-11: System Menu Functions (Cont

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.com5-17September 2007Selection of LanguageThe control keypad

LCX9000 Liquid-Cooled Drives User Manual5-18 For more information visit: www.eaton.comMN04005001ESeptember 2007Copy ParametersThe parameter copy funct

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.com5-19September 2007Figure 5-14: Parameter Copy to KeypadDow

LCX9000 Liquid-Cooled Drives User Manual5-20 For more information visit: www.eaton.comMN04005001ESeptember 2007Parameter ComparisonIn the Parameter Co

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.com5-21September 2007SecurityNote: The Security submenu is pr

LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.eaton.com ix September 2007WARNING The motor terminals U, V,

LCX9000 Liquid-Cooled Drives User Manual5-22 For more information visit: www.eaton.comMN04005001ESeptember 2007Parameter Lock (P6.5.2)This function al

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.com5-23September 2007Multimonitoring Items (P6.5.4)The alphan

LCX9000 Liquid-Cooled Drives User Manual5-24 For more information visit: www.eaton.comMN04005001ESeptember 2007Default page in the operating menu (P6.

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.com5-25September 2007Hardware SettingsNote: The Hardware sett

LCX9000 Liquid-Cooled Drives User Manual5-26 For more information visit: www.eaton.comMN04005001ESeptember 2007Number of retries to receive HMI acknow

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.com5-27September 2007Trip CountersTrip counters (menu S6.8.2)

LCX9000 Liquid-Cooled Drives User Manual5-28 For more information visit: www.eaton.comMN04005001ESeptember 2007Applications (S6.8.4)At location S6.8.4

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.com5-29September 2007Expander Boards (S6.8.6)The Expander boa

LCX9000 Liquid-Cooled Drives User Manual5-30 For more information visit: www.eaton.comMN04005001ESeptember 2007Expander Board ParametersTable 5-17: Ex

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.com6-1September 2007Chapter 6 — Start-UpSafety PrecautionsBef

LCX9000 Liquid-Cooled Drives User Manual x For more information visit: www.eaton.com MN04005001ESeptember 2007 Grounding and Ground Fault Protection

LCX9000 Liquid-Cooled Drives User Manual6-2 For more information visit: www.eaton.comMN04005001ESeptember 2007Sequence of Operation1. Carefully read t

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.com6-3September 20079. Perform run test without motor.Perform

LCX9000 Liquid-Cooled Drives User Manual6-4 For more information visit: www.eaton.comMN04005001ESeptember 2007

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.comA-1September 2007Appendix A — Fault CodesWhen a fault is d

LCX9000 Liquid-Cooled Drives User ManualA-2 For more information visit: www.eaton.comMN04005001ESeptember 2007Table A-1: Fault Codes (Continued)Progr

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.comA-3September 2007Table A-1: Fault Codes (Continued)Progra

LCX9000 Liquid-Cooled Drives User ManualA-4 For more information visit: www.eaton.comMN04005001ESeptember 2007Table A-1: Fault Codes (Continued) Prog

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.comA-5September 2007DC Link Test (without Motor)WARNINGThere

LCX9000 Liquid-Cooled Drives User ManualA-6 For more information visit: www.eaton.comMN04005001ESeptember 2007

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.comB-1September 2007Appendix B — Technical ReferenceMain Circ

LCX9000 Liquid-Cooled Drives User Manual MN04005001EFor more information visit: www.eaton.com 1-1 September 2007 Chapter 1 — Overview Receiving and

LCX9000 Liquid-Cooled Drives User ManualB-2 For more information visit: www.eaton.comMN04005001ESeptember 2007Figure B-2: Main Circuit and Control Dia

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.comB-3September 2007Figure B-4: Main Circuit and Control Diag

LCX9000 Liquid-Cooled Drives User ManualB-4 For more information visit: www.eaton.comMN04005001ESeptember 2007Figure B-6: Inverter Circuit Diagram, CH

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.comB-5September 2007Figure B-8: Inverter Circuit Diagram, CH6

LCX9000 Liquid-Cooled Drives User ManualB-6 For more information visit: www.eaton.comMN04005001ESeptember 2007Figure B-10: Main Circuit and Control Di

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.comB-7September 2007Figure B-12: Main Circuit and Control Dia

LCX9000 Liquid-Cooled Drives User ManualB-8 For more information visit: www.eaton.comMN04005001ESeptember 2007Figure B-14: Inverter Circuit Diagram, C

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.comB-9September 2007Figure B-16: Inverter Circuit Diagram, CH

LCX9000 Liquid-Cooled Drives User ManualB-10 For more information visit: www.eaton.comMN04005001ESeptember 2007Figure B-18: Main Circuit and Control D

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.comB-11September 2007Figure B-20: Main Circuit and Control Di

LCX9000 Liquid-Cooled Drives User Manual 1-2 For more information visit: www.eaton.com MN04005001ESeptember 2007 Table 1-1: LCX9000 Liquid-Cooled Ad

LCX9000 Liquid-Cooled Drives User ManualB-12 For more information visit: www.eaton.comMN04005001ESeptember 2007Figure B-21: Main Circuit and Control D

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.comB-13September 2007Fan DimensionsFigure B-22: Fan Mounting

LCX9000 Liquid-Cooled Drives User ManualB-14 For more information visit: www.eaton.comMN04005001ESeptember 2007

Eaton CorporationElectrical Group1000 Cherrington ParkwayMoon Township, PA 15108United States877-ETN CARE (877-386-2273)Eaton.com © 2007 Eaton Corpora

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.com1-3September 2007Storage and ShippingIf the drive is to be

LCX9000 Liquid-Cooled Drives User Manual1-4 For more information visit: www.eaton.comMN04005001ESeptember 2007The Motor and Application Control Block

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.com1-5September 2007Figure 1-1: Liquid-Cooled Drive Principal

LCX9000 Liquid-Cooled Drives User Manual1-6 For more information visit: www.eaton.comMN04005001ESeptember 2007Figure 1-2: Liquid-Cooled Drive DC Block

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.com1-7September 2007Power RatingsThe Cutler-Hammer Liquid-Coo

LCX9000 Liquid-Cooled Drives User Manual1-8 For more information visit: www.eaton.comMN04005001ESeptember 2007Table 1-2: Power Ratings and Dimensions

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.com1-9September 2007Table 1-3: Power Ratings and Dimensions o

LCX9000 Liquid-Cooled Drives User Manual1-10 For more information visit: www.eaton.comMN04005001ESeptember 2007DC UnitsTable 1-4: Power Ratings and Di

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.com1-11September 2007Ith = Thermal maximum continuous RMS cur

LCX9000 Liquid-Cooled Drives User Manual1-12 For more information visit: www.eaton.comMN04005001ESeptember 2007Table 1-5: Power Ratings and Dimensions

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.com1-13September 2007If the motor is continuously run (beside

LCX9000 Liquid-Cooled Drives User Manual1-14 For more information visit: www.eaton.comMN04005001ESeptember 2007SpecificationsTable 1-6: Technical Infor

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.com1-15September 2007Table 1-6: Technical Information (Contin

LCX9000 Liquid-Cooled Drives User Manual1-16 For more information visit: www.eaton.comMN04005001ESeptember 2007

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.com2-1September 2007Chapter 2 — InstallationMountingLiquid-co

LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.eaton.com i September 2007 Important Notice — Please Read The

LCX9000 Liquid-Cooled Drives User Manual2-2 For more information visit: www.eaton.comMN04005001ESeptember 2007Liquid-Cooled DimensionsDrives Consistin

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.com2-3September 2007Figure 2-3: LCX9000 Liquid-Cooled Drive,

LCX9000 Liquid-Cooled Drives User Manual2-4 For more information visit: www.eaton.comMN04005001ESeptember 2007Figure 2-5: LCX9000 Liquid-Cooled Invert

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.com2-5September 2007Figure 2-7: LCX9000 Liquid-Cooled Inverte

LCX9000 Liquid-Cooled Drives User Manual2-6 For more information visit: www.eaton.comMN04005001ESeptember 2007Figure 2-9: LCX9000 Liquid-Cooled Drive,

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.com2-7September 2007Drives Consisting of Several ModulesLiqui

LCX9000 Liquid-Cooled Drives User Manual2-8 For more information visit: www.eaton.comMN04005001ESeptember 2007Figure 2-11: LCX9000 Liquid-Cooled Drive

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.com2-9September 2007Figure 2-12: LCX9000 Liquid-Cooled Invert

LCX9000 Liquid-Cooled Drives User Manual2-10 For more information visit: www.eaton.comMN04005001ESeptember 2007Figure 2-13: LCX9000 Liquid-Cooled Inve

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.com2-11September 2007Figure 2-14: LCX9000 Liquid-Cooled Drive

LCX9000 Liquid-Cooled Drives User Manual ii For more information visit: www.eaton.com MN04005001ESeptember 2007 Table of Contents LIST OF FIGURES .

LCX9000 Liquid-Cooled Drives User Manual2-12 For more information visit: www.eaton.comMN04005001ESeptember 2007CoolingInstead of using air for cooling

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.com2-13September 2007Table 2-5: Drinking Water Quality Recomm

LCX9000 Liquid-Cooled Drives User Manual2-14 For more information visit: www.eaton.comMN04005001ESeptember 2007To facilitate the cleaning and venting

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.com2-15September 2007Figure 2-16: Example PI-Diagram of Cooli

LCX9000 Liquid-Cooled Drives User Manual2-16 For more information visit: www.eaton.comMN04005001ESeptember 2007Table 2-8 will help you to determine th

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.com2-17September 2007CondensationCondensation on the cooling

LCX9000 Liquid-Cooled Drives User Manual2-18 For more information visit: www.eaton.comMN04005001ESeptember 2007Cooling System ConnectionsThe external

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.com2-19September 2007Pressure LossesTable 2-11: Pressure Loss

LCX9000 Liquid-Cooled Drives User Manual2-20 For more information visit: www.eaton.comMN04005001ESeptember 2007Table 2-12: Pressure Losses — CH7xFigur

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.com2-21September 2007Installation of Flow SwitchAs stated on

LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.eaton.com iii September 2007 List of Figures Figure 1-1: Liqu

LCX9000 Liquid-Cooled Drives User Manual2-22 For more information visit: www.eaton.comMN04005001ESeptember 2007Figure 2-23: Direction of Coolant Circu

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.com2-23September 2007Drive DeratingThe tables below state the

LCX9000 Liquid-Cooled Drives User Manual2-24 For more information visit: www.eaton.comMN04005001ESeptember 2007Input ChokesThe input choke carries out

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.com2-25September 2007Installation of Input ChokeThere are two

LCX9000 Liquid-Cooled Drives User Manual2-26 For more information visit: www.eaton.comMN04005001ESeptember 2007Table 2-17: Choke Dimensions Sizes 23 –

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.com2-27September 2007Figure 2-26: Example of Input Chokes for

LCX9000 Liquid-Cooled Drives User Manual2-28 For more information visit: www.eaton.comMN04005001ESeptember 20072. Connection of cables:Types CHK0023N6

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.com3-1September 2007Chapter 3 — Power WiringHow the power con

LCX9000 Liquid-Cooled Drives User Manual3-2 For more information visit: www.eaton.comMN04005001ESeptember 2007Table 3-1: Cable Types Required to Meet

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.com3-3September 2007Table 3-2: Cable Sizes 400 – 500V (Contin

LCX9000 Liquid-Cooled Drives User Manual iv For more information visit: www.eaton.com MN04005001ESeptember 2007 List of Figures, Continued Figure 4-

LCX9000 Liquid-Cooled Drives User Manual3-4 For more information visit: www.eaton.comMN04005001ESeptember 2007Table 3-3: Cable Sizes 525 – 690VDue to

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.com3-5September 2007Fuse Sizes, DrivesThe fuse sizing in the

LCX9000 Liquid-Cooled Drives User Manual3-6 For more information visit: www.eaton.comMN04005001ESeptember 2007Table 3-6: Fuse Sizes for LCX9000 Liquid

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.com3-7September 2007Fuse Sizes, InvertersEach DC supply line

LCX9000 Liquid-Cooled Drives User Manual3-8 For more information visit: www.eaton.comMN04005001ESeptember 2007Table 3-8: Fuse Sizes for LCX9000 Liquid

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.com3-9September 2007Fuse Sizes, Active Front End Units (AC Su

LCX9000 Liquid-Cooled Drives User Manual3-10 For more information visit: www.eaton.comMN04005001ESeptember 2007Table 3-10: Fuse Sizes for LCX9000 AFE

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.com3-11September 20075. Connect the cables:● For chassis CH5

LCX9000 Liquid-Cooled Drives User Manual3-12 For more information visit: www.eaton.comMN04005001ESeptember 2007Figure 3-1: Maximum Terminal StressesIn

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.com3-13September 2007Grounding of Power UnitThe mains cables

LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.eaton.com v September 2007 List of Figures, Continued Figure

LCX9000 Liquid-Cooled Drives User Manual3-14 For more information visit: www.eaton.comMN04005001ESeptember 2007Cable and Motor Insulation Checks1. Mot

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.com4-1September 2007Chapter 4 — Control Wiring and Internal C

LCX9000 Liquid-Cooled Drives User Manual4-2 For more information visit: www.eaton.comMN04005001ESeptember 2007Figure 4-2: Basic and Option Board Conne

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.com4-3September 2007Control Board Power-UpThe control board c

LCX9000 Liquid-Cooled Drives User Manual4-4 For more information visit: www.eaton.comMN04005001ESeptember 2007Figure 4-5: Connection of Control Board

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.com4-5September 2007Figure 4-7: General Wiring Diagram of the

LCX9000 Liquid-Cooled Drives User Manual4-6 For more information visit: www.eaton.comMN04005001ESeptember 2007Control CablesThe control cables should

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.com4-7September 2007Control Terminal SignalsTable 4-1: Contro

LCX9000 Liquid-Cooled Drives User Manual4-8 For more information visit: www.eaton.comMN04005001ESeptember 2007Digital Input Signal InversionsThe activ

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.com4-9September 2007Figure 4-12: Jumper Selection for OPT-A9N

LCX9000 Liquid-Cooled Drives User Manual vi For more information visit: www.eaton.com MN04005001ESeptember 2007 List of Tables, Continued Table 3-8:

LCX9000 Liquid-Cooled Drives User Manual4-10 For more information visit: www.eaton.comMN04005001ESeptember 2007Control Unit Mounting BoxFigure 4-13: C

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.com4-11September 2007Table 4-2: Installing the Control Unit M

LCX9000 Liquid-Cooled Drives User Manual4-12 For more information visit: www.eaton.comMN04005001ESeptember 2007Table 4-2: Installing the Control Unit

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.com4-13September 2007Table 4-2: Installing the Control Unit M

LCX9000 Liquid-Cooled Drives User Manual4-14 For more information visit: www.eaton.comMN04005001ESeptember 2007Figure 4-15: Terminals and Connections

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.com4-15September 2007Figure 4-16: Terminals and Connections b

LCX9000 Liquid-Cooled Drives User Manual4-16 For more information visit: www.eaton.comMN04005001ESeptember 2007Figure 4-17: Terminals and Connections

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.com4-17September 2007Connections between Power Unit ASIC and

LCX9000 Liquid-Cooled Drives User Manual4-18 For more information visit: www.eaton.comMN04005001ESeptember 2007Figure 4-19: Optical Cable Adapter Boar

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.com5-1September 2007Chapter 5 — Menu InformationKeypad Operat

LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.eaton.com vii September 2007 Safety Definitions and SymbolsWAR

LCX9000 Liquid-Cooled Drives User Manual5-2 For more information visit: www.eaton.comMN04005001ESeptember 2007Drive Status IndicatorsThe drive status

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.com5-3September 2007Status LEDs (Green – Green – Red)The stat

LCX9000 Liquid-Cooled Drives User Manual5-4 For more information visit: www.eaton.comMN04005001ESeptember 2007Table 5-5: Button DescriptionsIndicator

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.com5-5September 2007Menu NavigationThe data on the control ke

LCX9000 Liquid-Cooled Drives User Manual5-6 For more information visit: www.eaton.comMN04005001ESeptember 2007Figure 5-4: Keypad Navigation ChartExpan

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.com5-7September 2007Monitoring Menu (M1)You can enter the Mon

LCX9000 Liquid-Cooled Drives User Manual5-8 For more information visit: www.eaton.comMN04005001ESeptember 2007Table 5-6: Monitored SignalsNote: Applic

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.com5-9September 2007You can return to the Main menu any time

LCX9000 Liquid-Cooled Drives User Manual5-10 For more information visit: www.eaton.comMN04005001ESeptember 2007Selection of Control PlaceThere are thr

LCX9000 Liquid-Cooled Drives User ManualMN04005001EFor more information visit: www.eaton.com5-11September 2007STOP Button ActivatedBy default, pushing