Eaton Cutler Hammer MN05001002E Setup Guide

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MN03902004E www.EatonElectrical.com November 2006
Cutler-Hammer Intelligent Technologies (
IT
.)
S811 Soft Starter
Installation and Setup Guide
Introduction
The Cutler-Hammer
®
Intelligent Technologies (
IT
.) Soft
Starter from Eaton’s electrical business is an electronic
self-contained, panel or enclosure mounted motor soft
starting device. It provides three-phase induction motors
with a smooth start, both mechanically and electrically.
The
IT
. line of soft starters utilizes six SCRs connected in a
full wave power bridge. The voltage and current applied to
the motor is controlled by varying the SCR conduction
period. This, in turn, controls the torque developed by the
motor. After the motor reaches speed, a bypass contactor
is energized to bypass the SCRs.
The
IT
. Soft Starter is designed to fulfill the industrial service
requirements of applications such as chiller starters, pump
panels and machine tools.
The
IT
. Soft Starter meets all relevant specifications set
forth by ICS-1, ICS-2, ICS-5, UL 508, IEC 60947-4-2, CSA
C22.2 No. 14 and CE.
This leaflet covers basic installation and setup. A
copy of the
IT
. S811 Soft Starter User Manual (Pub. No.
MN03902002E) is downloadable at
www.EatonElectrical.com
or contact Eaton.
No publication can take into account every possible
situation. If you require further assistance with any aspect
of this product or a particular application, feel free to
contact us.
QCPort Communications
QCPort is a protocol developed to provide
communications between Eaton’s Cutler-Hammer
IT
.
control products and does not need to be set up for basic
local operation of the S811 Soft Starter. The RJ12
connectors (Chan 0, Chan 1) and the 8-position DIP switch
located on the front cover relate to the QCPort
communication setup. QCPort application and setup
information
is not covered in this publication
. Contact your
local Eaton representative or see the QCPort System Install
Manual, Pub. No. MN05001002E for more information.
Inspection
General
Upon receipt of the unit, verify that the catalog number
and unit options stated on the shipping container match
those stated on the order/purchase form.
Inspect the equipment upon delivery. Report any carton
damage to the carrier prior to accepting the delivery. Have
this information noted on the freight bill. Eaton is not
responsible for damage incurred in shipping.
Unpacking
Remove all packing material from the unit. Be sure to
remove all packing material from lug location. Also, make
sure no packing material is left behind that would block the
airflow to the fan.
Check the unit for any signs of shipping damage. If
damage to the product is found after unpacking, report it
to the freight company. Retain the packing materials for
the carrier to review.
Verify that the unit’s catalog number and options match
those stated on the order/purchase form.
Storage
It is recommended that the unit be stored in its original
shipping box/crate until it is to be installed.
The unit should be stored in a location where:
The ambient temperature is between -58°F and 158°F
(-50°C and 70°C)
The relative humidity is between 0% and 95%,
non-condensing
The environment is dry, clean, and non-corrosive
The unit will not be subjected to high shock or
vibration conditions
DIM
Status LED
Main TB
MN03902004E.fm Page 1 Tuesday, November 28, 2006 8:49 AM
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Summary of Contents

Page 1 - Status LED

MN03902004E www.EatonElectrical.com November 2006 Cutler-Hammer Intelligent Technologies ( IT .) S811 Soft StarterInstallation and Setup Guide Introd

Page 2

MN03902004E 10 November 2006Fault CodesTable 8: Troubleshooting Fault Table Table 8: Troubleshooting Fault Table, continuedFaultCode Possible Problem

Page 3

MN03902004E 11 November 2006ESCONLN SS OXFDO1 H STOP3 Line CurrentsXXXX L1 AmpXXXX L1 AmpXXXX L1 AmpESCPREVONLN SS OXFDO1 H STOPMonitoringNEXT ENTER

Page 4 - Control Wiring

MN03902004E 12 November 2006ENTER ENTERPREVNEXTTHEN ORContinues on Page 12ESCESCPREVONLN SS OXFDO1 H STOPSoft Start ConfgNEXT ENTERESCESCPREVONLN SS O

Page 5

MN03902004E 13 November 2006ENTERESCPREVONLN SS OXFDO1 H STOPProtection SetupNEXT ENTERESCProtection Setup Menu 5Parameter Units Min Max Default Acces

Page 6 - Protective Features

MN03902004E 14 November 2006ENTERENTERESCPREVONLN SS OXFDO1 H STOPNetwork SetupNEXT ENTERESCESCPREVONLN SS OXFDO1 H STOPNetwork StatusNEXT ENTERESCNet

Page 7 - Soft Starter Operating Modes

MN03902004E 15 November 2006(Continued at right)ENTERESCPREVONLN SS OXFDO1 H STOPLCD DIM SetupNEXT ENTERESCLCD DIM Setup MenuParameter Units Min Max D

Page 8

Eaton Electrical Inc.1000 Cherrington ParkwayMoon Township, PA 15108-4312USAtel: 1-800-525-2000www.EatonElectrical.com © 2006 Eaton CorporationAll Rig

Page 9 - Advanced Setup

MN03902004E 2 November 2006 Figure 1: Model S811N (65 mm)Figure 2: Model S811R (110 mm)Figure 3: Model S811T (200 mm)Figure 4: Model S811U (200 mm)Fi

Page 10 - Fault Codes

MN03902004E 3 November 2006 Mounting Instructions The IT . Soft Starter is easy to mount. It does not require any special tools.To aid you with pane

Page 11 - MN03902004E 11 November 2006

MN03902004E 4 November 2006 Figure 9: Inside-the-Delta Connected Soft Starter Power Wiring Diagram for a 12-Lead Low Voltage MotorFigure 10: Inside-t

Page 12 - Continues on Page 12

MN03902004E 5 November 2006 Figure 11: Basic Connection Diagram for 24V DC 3-Wire Pushbutton STOP/START/JOG/RESET and 24V DC Fault/Ready and Bypass I

Page 13 - MN03902004E 13 November 2006

MN03902004E 6 November 2006 Table 4: S811 Terminal Block Control Wiring Table 5: Terminal Block Specifications 24V DC Power Supply Requirements A 24V

Page 14 - MN03902004E 14 November 2006

MN03902004E 7 November 2006 Programming the S811 A Digital Interface Module (DIM) is used to program all models of the IT . S811 Soft Starter. Using

Page 15 - MN03902004E 15 November 2006

MN03902004E 8 November 2006Figure 17: Current Limit StartKick Start — This feature provides an initial boost in torque to overcome the initial static

Page 16 - © 2006 Eaton Corporation

MN03902004E 9 November 2006Initial ConfigurationFor proper operation of the S811, these settings must be set prior to use:1. It is suggested that the S

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